The connection between crusher setting and yield is often unknown ... • Measure the capacity at each crusher settings. CSS will effect the final product capacity, especially in a closed circuit. • Production of 4 valuable products – 0.08-0.16'' (2-4 mm)

The CSS determines the product size of the material produced by the jaw crusher. By consulting with a crusher manufacturer and a machine manual, producers can pinpoint the right CSS for their primary crusher and for …

If the CSS of the cone crusher is set to 10mm, but due to neglect of inspection and equipment wear, the parameter is expanded to 13mm, then the aggregates smaller than 10mm in the equipment will be reduced by 15%, and the production efficiency of the cone crusher will be significantly reduced, resulting in investment People and operators lose ...

The Closed Side Setting (CSS) is the narrowest gap between a fixed and moving plate on a jaw crusher or the rotating bowl and concave liners on a cone/gyratory crusher. ... Improved power efficiency of downstream circuits through …

Measurement of the crusher's closed side setting (CSS) varies depending on the jaw profile that is being used and has an impact on the crusher's capacity and product gradation. Diagram of closed-side setting effect on feed size [image: (135-5-13)] Feeding Jaw Crushers.

crusher CSS, eliminating routine spring adjustment. Hydraulic cylinders do the heavy work. Lightweight shims are ... need to reset the spring each time the crusher setting is changed. Replaceable impact plate protects barrel Cheek plates are made of …

Crusher CSS not optimized! The effect of eccentric throw. Crusher Modeling ECC 18 mm ECC 32 mm ECC 48 mm ... All on CSS 20 mm. CSS should be optimized for each setting. Crusher Modeling 210 rpm 290 rpm (org) 430 rpm The effect of speed, production of 4-25 mm

Measuring the Closed Side Setting (CSS) or Open Side Setting (OSS) is usually confusing as many methods are employed without understanding consequences. CSS is the smallest …

The document introduces a new device called the C-Gap that measures a crusher's closed side setting (CSS). It summarizes current CSS measurement techniques that are inaccurate, time-consuming, dangerous or expensive. The C-Gap provides safe, accurate CSS measurements within minutes using a pressure-sensing bulb and handheld display unit.

CSS adalah kepanjangan dari Closed Side Setting, yaitu mengacu kepada gap setting jaw crusher ketika permukaan moving crushing pada jarak terdekat dari permukaan fix crushing. Lihat gambar di bawah OSS (open side setting)

The minimum distance between the mantle and concave is defined as the closed side setting (CSS) of the cone crusher. The CSS is easily changed online in a large variety of commercial crushers; different principles of CSS adjustment are described in (Quist, 2017). The maximum distance between the mantle and concave, on the other hand, is defined ...

The jaw crusher diagram is instrumental when it comes to adjustments for altering the granularity of the output. One critical metric is the Closed Side Setting (CSS)—the smallest gap between the jaws during the crushing cycle. Adjusting CSS is a straightforward affair and can make a significant difference in your output's size and quality.

The jaw crusher line is designed for the motor sizes listed in RPG and technical specifications. This means that for harder materials, the crusher will have to be operated at larger settings to avoid overload of drive and/or motor. Using oversized motors will lead to radically shorter crusher life and various mechanical problems.

Note: The minimum CSS setting is decided by the chamber selection (extra coarse/coarse/medium) and operating conditions. The capacity figures indicated in the chart are approximate total throughput based on the continuous regular feed having bulk density of 1.6 Tons/Cu.M. Actual capacity will vary depending on the type of material, feed gradation, …

Properly balancing CSS settings can optimize energy use without compromising output quality. The connection between CSS and crusher performance highlights its significance as a key operational parameter. 3. The Role of Cone Crusher Parts in Maintaining CSS. Achieving and maintaining the correct CSS depends heavily on the quality and ...

It is often talked about how important it is to keep the setting of a crusher, but it has no merit if the knowledge about what the best CSS is. With the developed graphs the CSS selection for a given situation becomes much easier and the crusher control system will start to become a tool to create and maintain profitability.

CSS OSS Gape Figure 5.1 Schematic diagram of a crusher showingg the open- and closed-side settings. 5.1 Jaw and Gyratory Crushers. ... The set of a crusher can be varied in the field and some crushers are equipped with automatically controlled actuated for the automatic control of the set. The open- and

After measuring the crusher's OSS, the CSS should be calculated to define what the opening of the crusher is to be and enable adjustment to the desired setting. The way we measure the …

The wide range when it comes to Closed Side Settings, (CSS), together with more and bigger throws, gives you extreme flexibility as the CS840i can be set to fit a huge variety of capacity needs. It brings you a revolution in intelligent crushing. SAM by gives you complete 24/7 access to data generated by your connected crusher ...

crusher liners with the same quality and committment as we do for our own crushers A large copper mine in South America contacted us for assistance with their pebble crusher. The mine operates a MP 1000™ cone crusher and was having difficulty achieving and maintaining their crusher's CSS setting. This was causing the overall

Closed side setting (CSS) The closed side setting can be calculated by deducting the stroke from the OSS. CSS is the most important crusher parameter since it defines the maximum product size and has …

Your closed-side setting (CSS) of the crusher determines the desired product size that will be produced. The CSS is the minimum distance between the jaw liners at the bottom of the crushing chamber when in operation. For example, a 40x51-inch jaw crusher calls for a maximum feed size of 32-inches (a CSS range of 4-8 inches) and produces a ...

Settings, (CSS), together with more and bigger throws, gives you extreme flexibility as the CS550 can be set to fit a huge variety of capacity needs. Each crusher is supplied as a complete package with all functions working in harmony and with a motor designed for exacting requirements. The crusher comes with the latest automation system

for calculation of the closed-side setting (CSS) according to the size of the crusher to be adjusted. Example: If the measurement of the OSS in the C160 model is 191mm (7 1/2"), then the CSS will be: 191 - 41 = 150 mm (7 1/2" – 1 5/8" = 5 7/8"). By determining the CSS, we will know the closed side setting of the crusher instead of ...

Your closed-side setting (CSS) of the crusher determines the desired product size that will be produced. The CSS is the minimum distance between the jaw liners at the bottom of the crushing chamber when in operation. For example, a 40- x 51-in. jaw crusher calls for a maximum feed size of 32-in., a CSS range of 4- to 8-in.; and produces a ...

Open side setting (OSS) The open side setting is measured when the crusher is at rest. The setting is measured either top to top, or bottom to top, depend-ing on the tooth profile of the jaw dies. Closed side setting (CSS) The closed side setting can be calculated by deducting the stroke from the OSS. CSS is the most important crusher parameter ...

Crusher Vision is an automated system for determining closed-side setting (CSS) in a gyratory crusher by measuring the gap between the concave and mantle, as shown in Fig. 1. The …

Material from crusher is sampled z Measure the capacity at each crusher settings. CSS will effect the final product capacity, especially in a closed circuit. z Production of 4 valuable products 9 0.08-0.16'' (2-4 mm) 9 0.16-0.32'' (4-8 mm) 9 0.32-0.64'' (8-16 mm) 9 0.64-0.87'' (16-22 mm) z By-product with no value 9 0-0.08 ...

The Crusher Close Side Setting (CSS) is a critical parameter that directly influences the performance of crushing equipment. By understanding its impact on particle size distribution, crushing efficiency, and product quality, operators can optimize their crushing process to achieve the desired results. Consult the manufacturer's recommendations ...

You need to allow for the stroke of the crusher - a CSS of 75mm on a jaw crusher will result in a finished product of 115mm-150mm with a 40mm stroke. This size will also be …